Smart Battery Pack Testing with EDM

A battery pack has an enclosure to protect battery cells from external hazards, such as external forces and moisture. An internal cooling system and Battery Management System (BMS) provides a protected environment for the cells to perform in.

While performing vibration or THV (temperature/humidity/vibration) tests on a battery pack, accelerometers, temperature, and humidity sensors can measure the external environment of the battery pack. The BMS monitors the status of internal battery pack and communicates with external components via CAN bus.

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Swept Sine Test Measurement Strategy

A Swept Sine test is a type of vibration test where the controller excites one specific frequency via sinusoidal voltage drive. As opposed to a Random test, where a broadband of frequencies is excited together like white noise, the Swept Sine test produces a response with energy in the primary frequency and its harmonics (i.e., frequencies that are multiples of the primary frequency).

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Visualizing the Orbit Trace of a Three-axis Shaker

This section describes the orbit plot feature in the vibration visualization function. In-depth details about the workflow of the vibration visualization process will be discussed in the later portion of the article. The orbit plot is not only used to understand the magnitude of the vibration during a vibration test but also to observe the phase relationship between the different channels used to acquire the response of the unit under test. This is understood more clearly using a test case.

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Tesla, Inc. selects Sentek Dynamics E20064A water-cooled shaker for mechanical vibration testing of high performance electric sports cars.

Sentek Dynamics and Crystal Instruments successfully installed a massive shaker at Tesla, Inc. in Fremont, California, USA. This is the first large scale system of its kind for mechanical vibration and shock testing, featuring a payload of over 4400 lbs and dimensions of 87 inches x 86 inches x 32 inches.

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